RBC-6000DL plazmavágó újraindítási útmutatója

1. Bevezetés

Thank you for choosing the Reboot RBC-6000DL Plasma Cutter. This non-touch pilot arc cutting machine is designed for efficient and precise cutting of various metals. Featuring IGBT technology, stable and powerful current output, and a digital display control panel, it offers convenience and high performance for your cutting tasks. This manual provides essential information for the safe and effective operation and maintenance of your plasma cutter.

2. Biztonsági információk

Always prioritize safety when operating the plasma cutter. Failure to follow safety guidelines can result in serious injury or death.

• Személyi védőfelszerelés (PPE): Always wear a welding helmet with appropriate shade, flame-resistant clothing, heavy-duty gloves, and safety shoes.
• Szellőzés: Ensure adequate ventilation to remove fumes and gases produced during cutting. Work in a well-ventilated area or use a fume extractor.
• Tűzveszély: Keep flammable materials away from the cutting area. Plasma cutting produces sparks and hot metal. Have a fire extinguisher readily available.
• Elektromos biztonság: Ensure the machine is properly grounded. Do not operate in wet conditions. Inspect power cables for damage before each use.
• Sűrített levegő: Use clean, dry compressed air at the recommended pressure. Ensure air lines are in good condition and connections are secure.
• Szem- és bőrvédelem: The plasma arc emits intense UV and IR radiation. Never look at the arc without proper eye protection. Protect exposed skin from arc rays.
• Gyermekek és szemtanúk: Tartsa távol a gyerekeket és az illetéktelen személyeket a munkaterülettől.

3. A csomag tartalma

Ellenőrizze, hogy minden elem megvan-e a csomagban:

• Reboot RBC-6000DL Plasma Cutter Unit
• Power cable: 1.5M 12 AWG American plug (N515P transfer 220V N6-50P)
• AG60 cutting torch: 4M cable with torch head
• Gas hose: 0.5M cable
• Föld clamp: 3M cable with 200A clamp
• Regulator valve: connector with 1PC8-01 and 2PC8-02
• Consumables: 2 electrodes, 2 nozzles, 1 isolating ring
• User Manual (English and Spanish versions)

4. Termék végeview

4.1 Az előlapi kezelőszervek

1. Jelenlegi kijelző: Shows the current output in Amperes.
2. Tápfény: Indicates the machine is powered on.
3. OC Light (Over Current/Overheat): Illuminates if the machine experiences over current or overheating, indicating a safety shutdown.
4. Áramerősség-szabályozó gomb: Used to set the desired cutting current (Min to Max).

4.2 Hátlapi alkatrészek

• Vízálló kapcsoló: Főkapcsoló.
• Nyomásszabályozó gomb: Adjusts the air pressure for cutting.
• Hose Interface: Csatlakozási pont a levegőtömlőhöz.
• Nyomásmérő: Kijelzi az aktuális légnyomást.
• Tápkábel: Csatlakoztatja a gépet a tápegységhez.
• Air Regulator: Filters and regulates the incoming air supply.
• Erős ventilátor: Provides cooling for the internal components.
• Cutting Torch Interface: Connection for the AG60 cutting torch.
• Torch Switch Socket: Connects the torch trigger cable.
• '+' Output Terminal: Positive output terminal for the torch.

5. Beállítás

Follow these steps to set up your plasma cutter:

1. Elhelyezés: Place the plasma cutter on a stable, level surface in a well-ventilated area, away from flammable materials.
2. Légkompresszor csatlakozás: Connect your air compressor to the air regulator on the rear panel of the plasma cutter using the provided gas hose. Ensure the connection is secure and leak-free. The RBC6000DL requires an air compressor with power over 750W, displacement over 60L/min, a pressure vessel over 30L, and a maximum pressure value over 0.7MPa (approximately 100 PSI).
3. Légnyomás beállítása: Adjust the air regulator to the recommended pressure of 60-70 PSI for optimal cutting performance.
4. Földi Clamp Kapcsolat: Csatlakoztassa a földelést clamp cable to the negative (-) terminal on the front panel. Securely attach the ground clamp to the workpiece or a clean, bare metal part of the cutting table. Ensure good electrical contact.
5. Cutting Torch Connection: Connect the AG60 cutting torch cable to the positive (+) output terminal on the front panel. Connect the torch switch cable to the designated socket.
6. Tápfeszültség csatlakozás: The machine supports automatic 110V/220V AC dual voltage. Connect the power cable to an appropriate power outlet. For 220V operation, a 30A breaker is suggested. For 110V operation, a 50A breaker is suggested. Use the provided conversion line if needed to adapt the plug for your power supply.
7. Install Consumables: Ensure the correct AG60 torch consumables (electrode, nozzle, isolating ring) are properly installed in the torch head.

6. Használati útmutató

6.1 Alapvető műveletek

1. Bekapcsolás: Flip the waterproof switch on the rear panel to the 'ON' position. The power light on the front panel should illuminate.
2. Aktuális beállítás: Use the Current Adjust knob on the front panel to set the desired cutting current based on the material thickness and type. The digital display will show the selected current.
3. Ív indítása: Position the torch nozzle approximately 1/8 inch (3mm) above the workpiece. Press the torch trigger to initiate the pilot arc. This is a non-touch pilot arc system, meaning the arc starts without needing to touch the material.
4. Vágás megkezdése: Once the pilot arc is established, move the torch steadily across the material at a consistent speed. Maintain the correct standoff distance for a clean cut.
5. Monitorvágás: Observe the cut to ensure full penetration and a clean kerf. Adjust travel speed or current as needed.
6. Kikapcsolni: Release the torch trigger to stop cutting. Turn off the machine using the waterproof switch when finished.

6.2 Cutting Capabilities

The RBC-6000DL is capable of cutting various metals including Stainless steel, Alloy steel, Mild steel, Copper, Cast Iron, and Chrome.

Cutting Thickness Guidelines:

• On 220V:
  • Max Rated Clean Cut Thickness: 1/2 inch (12mm)
  • Max Severance Thickness: 3/4 inch (19mm)
  • At 220V Maximum Cut: 4/5 inch (20mm)
  • At 220V Clean Cut: 3/5 inch (15mm)
• On 110V:
  • Clean Cut Thickness: 3/8 inch (9mm) at 30A output current
  • At 110V Maximum Cut: 1/2 inch (12mm)
  • At 110V Clean Cut: 3/10 inch (8mm)

6.3 Üzemi ciklus

The machine has an automatic 110V/220V AC dual voltage duty cycle of 60% at 50A and 100% at 40A. This means it can operate continuously for 6 minutes out of every 10-minute period at 50A, or continuously at 40A.

7. Karbantartás

• Fogyóeszközök: Regularly inspect and replace AG60 torch consumables (electrodes, nozzles, isolating rings) as they wear out to ensure optimal cutting performance and arc quality.
• Légszűrő: Check the air regulator's filter for moisture and debris. Drain any accumulated water and clean or replace the filter element as needed to ensure a clean, dry air supply.
• Tisztítás: Keep the machine clean and free from dust and metal particles. Use compressed air to blow out internal components periodically, ensuring the machine is unplugged first.
• Kábelvizsgálat: Inspect all cables (power, torch, ground) for cuts, abrasions, or loose connections. Repair or replace damaged cables immediately.

8. Hibaelhárítás

• No Arc/Poor Cut Quality: Check torch consumables for wear. Ensure proper air pressure (60-70 PSI) and a clean, dry air supply. Verify ground clamp kapcsolat.
• OC Light On: The machine may have overheated or experienced an overcurrent. Allow it to cool down. Check for proper ventilation and ensure the fan is operating. Reduce cutting current or duty cycle if continuously triggering.
• A gép nem kapcsol be: Check power cable connection and ensure the main power switch is on. Verify the circuit breaker is not tripped.
• Air Compressor Requirements: If experiencing issues with arc stability or cutting power, ensure your air compressor meets the minimum requirements: power over 750W, displacement over 60L/min, pressure vessel over 30L, and max pressure over 0.7MPa.
• Continuous Cutting: For continuous cutting of materials less than 5mm thick, the machine should perform well. For materials over 15mm, continuous cutting may be limited to 3-5 minutes due to duty cycle.
• Non-Touch Arc: The AG60 torch is designed to create an arc before touching the base material, which speeds up cutting and protects consumables. If the arc is not initiating correctly, check consumables and air pressure.

9. Műszaki adatok

10. Felhasználói tippek

• For optimal performance, ensure your air compressor meets or exceeds the recommended specifications (power > 750W, displacement > 60L/min, pressure vessel > 30L, max pressure > 0.7MPa).
• If you are cutting thinner materials (e.g., less than 5mm), the machine can handle more continuous operation. For thicker materials (over 15mm), plan for shorter cutting intervals (3-5 minutes) to respect the duty cycle.
• Always use AG60 torch consumables for this non-touch pilot arc plasma cutter. Keeping a supply of spare consumables is recommended.
• The non-touch pilot arc feature helps protect the torch and consumables by initiating the arc without direct contact with the workpiece, leading to faster and cleaner cuts.

11. Garancia és támogatás

The Reboot RBC-6000DL Plasma Cutter comes with a 1-Year Limited Warranty. For technical assistance, troubleshooting, or warranty claims, please contact your seller or the manufacturer's customer support.